24/7 Service & Support
Smart:Systems
Bridging the Gap Between Manual Processes & Full Automation
Cutting-Edge Benefits:
- Streamlined Order Fulfillment
- Ergonomic Power Assist
- Customizable and Versatile
- Integrated Safety Features
- Exceptional Support and ROI
Simple Solutions
We believe the smartest solution to a problem is usually the simplest one. This philosophy drives the design of the Smart:System – an intuitive, competitive solution for streamlining warehouse, DC, and 3PL logistics, and transforming stores into efficient click-and-collect locations.
Integrated Components
The Smart:System combines the Smart:Drive, a compact power assist that seamlessly integrates with the Smart:Rack, a configurable order fulfillment or restocking cart. This creates an ergonomic and drivable solution for market aisle pick-and-pack or DC order picking.
Optimized Infrastructure
Whether fulfilling from a DC or leveraging existing infrastructure for last-mile delivery, the Smart:System bridges the gap between manual processes and full automation, optimizing your infrastructure for efficient order fulfillment.
Enhanced Productivity
Designed with user ergonomics and productivity in mind, the Smart:System reduces labor-intensive tasks and increases operational efficiency, helping businesses achieve higher throughput with fewer resources.
Smart:Drive + Smart:Rack
=
Smart:System
SMART:DRIVE
Powering the Dane Smart:System
The Smart:Drive powers the Smart:System, featuring a 440 lb capacity motor, custom transaxle, and swappable power source. Safety includes programmable current control, remote operation, and Automatic Dynamic Braking. It maneuvers up to 20 carts, doubling productivity. Attachments and an optional ride-on platform increase efficiency. With the Smart:Rack, the system boosts safety and productivity in order fulfillment.
Smart Solutions
Advanced, durable cart handling
- Heavy-Gauge Powder Coated Steel Frame; Lifetime Frame Warranty
- 450 Watt Electric Motor & Heavy Duty Gearbox Pushes up to 440lbs (200 kg)
- CE, N136, UL-Certified SmartCharger, Optional Multi-Battery Charging Station
- 24 V Lithium Quick Swap Battery Pack, Virtually Eliminates Down Time
- Patented Burst Mode & Thermal Protection
- Ergonomic Throttle Control
- Advanced Safety Features, Automatic Dynamic & Automatic Parking Brake
Smart:Drive
Introducing the Smart:Drive, a groundbreaking multi-use power drive system. Its low-profile design fits snugly under carts and trolleys, transforming manually propelled carts into powered ones at a fraction of the cost. The Smart:Drive offers instant hitching and a quick foot pedal release, enabling your team to ride, drive, and guide heavy carts safely and efficiently, making materials handling effortless.
Quick Facts
- 450 Watt Motor 440 lb (200 kg) Capacity (Optional 650W & 1000W)
- Attaches to Multiple Flatbeds, Trolleys & Carts
- Programmable 0-4.25 mph (0-7 kph) Forward, 0-2.2 mph (0-3.5 kph) Reverse Operation
- Quick-Swap Lithium Battery Pack
- Optional Ride On Sulky
- Dual Ergonomic Throttle Controls
- Instant Hitching & Fast Release Foot Pedal
Smart:Rack 900
The Smart:Rack 900 “Market Hall” is a compact, efficient solution for order fulfillment or replenishment in narrow aisle environments. Designed to instantly hitch with the Smart:Drive, the Smart:Rack 900 transforms into a drivable/ride-on powered cart, optimized for order picking and fulfillment logistics.
Quick Facts
- Smart:Rack 900: 36″ x 24″| 600 lb/300 kg Capacity| 28.5 cu ft./.82 meters
- 4 Fast-Adjustable Shelves
- Static Dissipating Casters
- Optional Vertical Rack Divider
- Optional Tiller Handle
- Optional Document/Clipboard Holder
- Optional Vertical Storage System
Smart:Rack 1500
The Smart:Rack 1500 is our large order picking and replenishment solution for use in warehouses & distribution centers. Unique center guide wheels deliver exceptional maneuverability and ergonomics for streamlined order fulfillment. Designed to instantly hitch with the Smart:Drive, the Smart:Rack 1500 transforms into a driveable/ride-on powered cart optimized for order picking and fulfillment logistics.
Quick Facts
- Smart:Rack 1500: 64″ x 30″ x 58″ | 660 lb/330 kg Capacity | 60 cu. ft/1.7 cu. m
- 4 High Capacity, Fast Adjustable Shelves
- Guide Wheels Retract Automatically with Smart:Drive Connection or with Foot Pedal
- Bi-Directional Integrated Hitch System with SD, Optional Train Hitch
Drive
- 450 Watt Motor 440 lb (200 kg) Capacity
- Attaches to Multiple Flatbeds, Trolleys & Carts
- Fully Programmable Speeds From 0-4.25 mph (0-7 kph), 0-2.2 mph (0-3.5 kph) Reverse Operation
- Quick-Swap Lithium Battery
Ride
- Dual Ergonomic Throttle Controls on Height Adjustable Handles
- Quick Attach Sulky Platform
- Hi Lo Switch for Programmable Speed
- Auto Hitching with Quick Release Pedal
- Integrated Safety Features
Customize
The Smart:Drive DC delivers everything you need to power your order fulfillment process. Quick-Swap lithium battery packs keep the Smart:Drive DC delivering maximum efficiency 24/7.
- Customize the Smart:Drive to Meet Your Needs
- Caddies for spare batteries
- Carrying Tray
- Quick-Swap Lithium Batteries (14 Ah, 20 Ah)
- On-Board Self Diagnostics System & Premium Service Tutorials
Solution Specifications
Hardware Features:
- High capacity electric motor rated for 440 lb continuous load, custom transaxle, and swappable power source.
- 450 Watt electric motor with patented feature for extra power during start-up.
- One 24 V, 21 A-h Lithium ion quick swap battery pack.
- CE, N136, & UL-Certified Smart Charger.
- Plug & play modular electronics, conformal coated molex connectors.
- Front: two dual drive wheels 7 in (17 cm) solid knobby tread; Rear: two casters 5 in (12.7 cm).
- Automatic hitching mechanisms attaches Smart:Drive to cart – foot pedal release.
- Dual right & left handle thumb-trigger throttle, height adjustable handles, effortless steering.
Performance and Safety Features:
- Market-leading safety features include programmable current control, remote operation, keypad lock/unlock, and Automatic Dynamic Braking.
- When operating independently, Smart:Drive safely maneuvers up to 20 flatbed carts or trolleys, increasing flatbed cart return productivity by 100%.
- Available attachments allow Smart:Drive to push or pull almost any wheeled load, with an optional ride-on platform for further efficiency returns.
- When combined with Smart:Rack, the Smart:System delivers outstanding safety and productivity returns in streamlined order fulfillment.
- Heavy duty, next generation & purpose-built for push/pull power assist.
- Manual walk behind, sulky ride on option, & radio mode.
- Coded maintenance & service signals.
- Unit brakes to a stop when not under acceleration; parking brake automatically engages at rest; emergency Stop Button stops unit immediately.
Accessories & Options:
- Ride On Sulky Attachment
- Radio Control Package: Handheld Remote Control (with over 16,000,000 secure codes), Front Guide Handle
- Styling Package: Personalized Logo, Custom Color (Minimum Quantity Applies)
| Item | Value | Description |
|---|---|---|
| Ergonomic Thumb-trigger Throttle & Intuitive Guided Steering/td> | Dual right & left handle thumb-trigger throttle, height adjustable handles, effortless steering | Ergonomic forward/reverse & intuitive operation |
| Motor | 450 Watt electric motor | 440 lbs (200kg) Load rating |
| Patented Burst Mode & Programmable Current Control | Patented feature allows for extra power during start-up | Reduced power after start-up; protects drive train, motor & extends battery life & run time |
| Transaxle | Heavy duty, next generation & purpose-built for push/pull power assist | Superior bearings & gears to withstand rigor of heavy duty operation |
| Multi-Mode Operation | Manual walk behind, sulky ride on option, & radio mode | Ergonomic operational modes allow for almost any load to be managed effectively |
| Batteries | (1) 24 V, 21 A-h Lithium ion quick swap battery pack | Quick-Swap battery packs virtually eliminate down time; LED light indicates charge level |
| Smart Charging System | CE, N136, & UL-Certified Smart Charger | LED light indicates charging status, optional multi-battery charging station allows multiple battery packs to charge simultaneously |
| Electronics | Plug & play modular electronics, conformal coated molex connectors | Easy service & modular repairs, protects against moisture and vibration, easy access to connectors, spades, and lugs, no wire nuts, or soldered connections for easy maintenance |
| On-Board Self Diagnostics System | Coded maintenance & service signals | Eliminates unnecessary service trips & ensures the most uptime for your Smart:Drive |
| Patented Automatic Dynamic Braking System, Emergency Stop, and Parking Brake | Unit brakes to a stop when not under acceleration; parking brake automatically engages at rest; emergency Stop Button stops unit immediately | Enables safe handling of large loads; prevents unintentional motion due to momentum or slope |
| Wheels | Front: (2) Dual drive wheels 7 in (17 cm) solid knobby tread; Rear: (2) Casters 5 in (12.7 cm) | Durable, low Maintenance |
| Automatic Hitching System | Automatic hitching mechanisms attaches Smart:Drive to cart – foot pedal release | Fast & effortless attach and detach |
| Item | Value | Description |
|---|---|---|
| Coded Access | Programmable key code required for use | Keypad/code restricted access prevents uncontrolled use |
| Overload Fuse | 20 Amp auto-resetting main breaker, 3 Amp controls fuse | Protects motor, prevents unit overload, easy reset |
| Emergency Stop Button | Meets international safety standards, | Allows operator to stop unit quickly in case of emergency |
| Patented Automatic Dynamic Braking | Automatically decelerates Smart: Drive when not driving forward | Increases control of Smart: Drive operation – especially with heavy load |
| Parking Brake | Automatically engages when Smart: Drive stops | Increased safety, prevents roll-away |
| Warning Horn | Switch operation | Alerts those nearby |
| Battery Level Indicator | Monitors battery charge | Allows operator to monitor remaining battery capacity |
| Protective Handlebar Design | Ergonomic handles reduce risk of wrist injury while handlebars protect hands and operational key switch | Reduces risk of injury, damage to throttle, and inadvertent operation |
| Programmable Speeds | Manual Mode: Forward: 0 – 2.8 MPH max; Reverse: 0-2.2 MPH max. Radio Mode: Forward (rabbit): 2.6 MPH; Forward (turtle) 1.5 MPH | Allows Smart: Drive to be configured to application & meet workplace safety goals |
Contact Our Team
You want a safe, efficient workplace. At Dane Technologies, we are committed to helping you achieve that goal. Industry-leading quality doesn’t stop with the design of our solutions – it extends to product rollout and post-sale support. With that kind of commitment, it’s no wonder that Dane is consistently rated by our clients in the top 5% of preferred vendors for outstanding service.
